Page 60 - Aeronca 11AC Interactive Service Manual
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SERVICE LETTER NO. 10                                                              September 2, 1948



            TO: ALL AERONCA DISTRIBUTORS AND DEALERS


            SUBJECT:  Factory approved repair of No. 2-705 control stick socket and No. 1-2383 control stick
                        connecting tube on Models 7AC, 7BCM, 7CCM, and 7DC.

            REFERENCE: Control system drawing in Champion Service Manual.


            Due to normal service, the subject parts may become worn. To correct for this condition, the following
            repairs may be made. In all cases the largest hole permissible in the individual piece is noted and in
            all cases the desirable procedure is to install the next diameter clevis bolt or bushing without using the
            maximum size permitted. This will allow margin for repeat repairs later on.

                                                       TOLERANCES
            No. 2-705 Control Stick Socket
            The 1-2383 tube connecting hole may be reamed to a maximum diameter of ⅜” (.375) provided that the
            distance from the edge of the hole to the outside edge of the socket casting comes to not less than .18”.

            No. 1-2383 Control Stick Connecting Tube
            Holes in this tube may be reamed to a maximum of ⅜” (.375).

                                                        ASSEMBLY

            There are many combinations permissible.

               (1)  Installing assembly by using the appropriate size clevis bolt and shear nut only. In this case, the
                   hole diameter of both the 2-705 socket and 1-2383 tube must be identical.

               (2)  An SAE-1025 steel bushing may be installed in either the socket or the tube or both. When figuring
                   wall thickness of bushing, consideration must be given that the resulting inside diameters must be
                   the same in both the socket and tube.

            CAUTION:
               1.  The minimum clevis bolt diameter permitted to be used in both the 2-705 socket and 1-2383 tube
                   is ¼” (AN24-1)
               2.  The Clevis bolts must be exactly 1 ⁄32” in length, and have a grip of  ⁄16” (-16).
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               3.  Only AN320 shear nuts can be used.
               4.  Washers must not be used under bolt head or nut.
               5.  Tighten the AN320 shear nut finger tight only. Then, safety with cotter pin.

                                                                     Sincerely yours,
                                                                     AERONCA AIRCRAFT CORPORATION

                                                                     /s/ W. B. Runyan, Jr.
                                                                     Service and Operations Manager
            WBR:peh

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